October 27, 2015 Volume 11 Issue 40

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
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Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


MIT researchers say detour to the moon is the best route to Mars

By Jennifer Chu, MIT

[Illustration: Christine Daniloff/MIT]

 

 

Launching humans to Mars may not require a full tank of gas: A new MIT study suggests that a Martian mission may lighten its launch load considerably by refueling on the moon.

Previous studies have suggested that lunar soil and water ice in certain craters of the moon may be mined and converted to fuel. Assuming that such technologies are established at the time of a mission to Mars, the MIT group has found that taking a detour to the moon to refuel would reduce the mass of a mission upon launch by 68 percent.

The group developed a model to determine the best route to Mars, assuming the availability of resources and fuel-generating infrastructure on the moon. Based on their calculations, they determined the optimal route to Mars, in order to minimize the mass that would have to be launched from Earth -- often a major cost driver in space exploration missions.

They found the most mass-efficient path involves launching a crew from Earth with just enough fuel to get into orbit around the Earth. A fuel-producing plant on the surface of the moon would then launch tankers of fuel into space, where they would enter gravitational orbit. The tankers would eventually be picked up by the Mars-bound crew, which would then head to a nearby fueling station to gas up before ultimately heading to Mars.

Olivier de Weck, a professor of aeronautics and astronautics and of engineering systems at MIT, says the plan deviates from NASA's more direct "carry-along" route.

"This is completely against the established common wisdom of how to go to Mars, which is a straight shot to Mars, carry everything with you," de Weck says. "The idea of taking a detour into the lunar system … it's very unintuitive. But from an optimal network and big-picture view, this could be very affordable in the long term, because you don't have to ship everything from Earth."

The results, which are based on the PhD thesis of Takuto Ishimatsu, now a postdoc at MIT, are published in the Journal of Spacecraft and Rockets.

A faraway strategy
In the past, space exploration programs have adopted two main strategies in supplying mission crews with resources: a carry-along approach, where all vehicles and resources travel with the crew at all times -- as on the Apollo missions to the moon -- and a "resupply strategy," in which resources are replenished regularly, such as by spaceflights to the International Space Station.

However, as humans explore beyond Earth's orbit, such strategies may not be sustainable, as de Weck and Ishimatsu write: "As budgets are constrained and destinations are far away from home, a well-planned logistics strategy becomes imperative."

The team proposes that missions to Mars and other distant destinations may benefit from a supply strategy that hinges on "in-situ resource utilization" -- the idea that resources such as fuel, and provisions such as water and oxygen, may be produced and collected along the route of space exploration. Materials produced in space would replace those that would otherwise be transported from Earth.

For example, water ice -- which could potentially be mined and processed into rocket fuel -- has been found on both Mars and the moon.

"There's a pretty high degree of confidence that these resources are available," de Weck says. "Assuming you can extract these resources, what do you do with it? Almost nobody has looked at that question."

Building a network in space
To see whether fuel resources and infrastructure in space would benefit manned missions to Mars, Ishimatsu developed a network flow model to explore various routes to Mars -- ranging from a direct carry-along flight to a series of refueling pit stops along the way. The objective of the model was to minimize the mass that would be launched from Earth, even when including the mass of a fuel-producing plant, and spares that would need to be pre-deployed.

The approach models the movement of cargo and commodities, such as fuel, in a supply chain network in space. Ishimatsu developed a new mathematical model that improves on a conventional model for routing vehicles. He adapted the model for the more complex scenario of long-term missions in space -- taking into account constraints specific to space travel.

The model assumes a future scenario in which fuel can be processed on, and transported from, the moon to rendezvous points in space. Likewise, the model assumes that fuel depots can be located at certain gravitationally bound locations in space, called Lagrange points. Given a mission objective, such as a set of weight restrictions, the model identifies the best route in the supply network, while also satisfying the constraints of basic physics.

Ishimatsu says the research demonstrates the importance of establishing a resource-producing infrastructure in space. He emphasizes that such infrastructure may not be necessary for a first trip to Mars. But a resource network in space would enable humans to make the journey repeatedly in a sustainable way.

"Our ultimate goal is to colonize Mars and to establish a permanent, self-sustainable human presence there," Ishimatsu says. "However, equally importantly, I believe that we need to ‘pave a road' in space so that we can travel between planetary bodies in an affordable way."

"The optimization suggests that the moon could play a major role in getting us to Mars repeatedly and sustainably," de Weck adds. "People have hinted at that before, but we think this is the first definitive paper that shows mathematically why that's the right answer."

William Gerstenmaier, associate administrator for human exploration and operations at NASA, says understanding what resources may be available, both along the way to Mars and once there, is "essential to sustainable human presence beyond low-Earth orbit."

"The paper shows clearly that leveraging water and other valuable in-space resources will lower the cost for human exploration of the solar system," says Gerstenmaier, who was not involved in the research. "NASA had previously planned on using Mars resources to reduce propellant needs at Mars. This study, along with others, is showing the potential advantages of using lunar resources as well."

Source: MIT

Published October 2015

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